1982 VOLVO GL1982 Volvo 240 L4-2127cc 2.1L SOHC B21F Technical Service Bulletin # 665203 Date: 970101

Tools - Replacing Trailing Arm Bushing

SECTION

6

GROUP

65

NO.

203

DATE

Jan. 1997

RE:

Replacing trailing and bushing

200

REFERENCE:

TP 30125/2, SECTION 6 (65) REAR WHEEL SUSPENSION; 240/260 1975-

1982 Volvo 240 L4-2127cc 2.1L SOHC B21F Copyright ? 2013, ALLDATA 10.52SS Page 49

Replacing trailing arm bushing

Background:

A new press tool to suit air/hydraulic presses for removing and installing trailing arm bushing on the rear axle. This Service Bulletin covers

replacing the trailing arm bushing with these press tools.

Materials: Screw 947564-1

Nut 971085-6

Bushing 1229165-4

Shop Equipment required: Underhoist utility stand or transmission jack.

Tool: Hydraulic pump, air-driven 9512615-7 or 9512564-7

alternative Hydraulic pump 9995576-7

Puller cylinder (included in hydraulic pump

kits identified above) 9995575.9

Puller rod (included in hydraulic pump

kits identified above) 9995592-4

Spacer sleeve 9995079-2

Press tool (5568, 5568-1 and 5568-2) 9995568-4

The tools are further described in Special Tool Bulletin no. 96

Removing trailing arm bushing

Removing screw for trailing arm

Raise the car:

- use a 2 pillar hoist.

Lift rear axle:

- position the mobile jack under the rear axle and apply slight pressure.

Remove:

- the screw from trailing arm mounting to rear axle.

Removing trailing arm bushing

Lift rear axle:

- press up rear axle so that trailing arm bushing is accessible.

Take out:

- hydraulic pump 9512564-7 or 2615-7 or 5576-7.

- puller cylinder (puller tool) 5575-9.

Install:

- spacer sleeve 5079-2 (B) between mountings on the rear axle. (Hammer the spacer sleeve with a drift to fix it securely against the bushing.)

Install:

- puller rod 5592-4 in the pulling tool.

- counterhold 5568 (A) on the puller tool. (Turn the counterhold so that the bushing can be pushed in with it.)

- puller tool and counterhold (A) to rear axle inner trailing arm mounting according to upper illustration.

1982 Volvo 240 L4-2127cc 2.1L SOHC B21F Copyright ? 2013, ALLDATA 10.52SS Page 50

- drift 5568-1(C) against bushing according to upper illustration.

Press:

- trailing arm bushing out of rear axle mounting to position E, according to lower illustration.

Installing trailing arm bushing

Install:

- counterhold 5568 (A) on the puller tool. (Turn counterhold so that the bushing cannot be pressed into it).

- a new trailing arm bushing on pulling tool. NOTE! The center hole in the bushing is displaced and bushing is installed with sockets (1)

horizontal and with arrow (2) downwards.

- the bushing (E) loosely in the rear axle mounting.

- drift 5568-2 (D) as illustrated, against rear axle outer trailing arm mounting.

Press:

- the bushing (E) into rear axle mounting until the counterhold 5568 (A) is tight to the mounting.

Removing tools

Remove:

- press tools.

- spacer sleeve 5079-2.

Installing screw

Operations:

- lower rear axle so that the holes in the bushing and the trailing arm are aligned.

1982 Volvo 240 L4-2127cc 2.1L SOHC B21F Copyright ? 2013, ALLDATA 10.52SS Page 51

- install a new screw (P/N 947564-1).

- install a new nut (P/N 971085-6).

NOTE!

Do not tighten screw.

- lower the car.

- move the car to a ramp.