Thursday, November 1, 2018

Volvo S80 AWD L6-3.0L Turbo VIN 99 B6304T2 Cylinder Head Replacement Procedure

2010 Volvo S80 AWD L6-3.0L Turbo VIN 99 B6304T2 Page 1


Vehicle: All Technical Service Bulletins Engine - Updated Cylinder Head Replacement Procedure
Technical Journal


TITLE:
Si6-Turbo: Updated cylinder head replacement procedure
(install check valve)


CAR MARKET:
United States and Canada


ISSUING DEPARTMENT:
Technical Service


REF NO:
TJ 27575


ISSUE DATE:


YEAR
2013


MONTH
04


DAY
02


PARTNER:
3 US 7510 Volvo Cars North America


FUNC DESC:
cylinder head


FUNC GROUP:
2111


"Fixed Right - First Time"





Attachment








Vehicle Type








CSC Customer Symptom Codes


DTC Diagnostic Trouble Codes


Text



2010 Volvo S80 AWD L6-3.0L Turbo VIN 99 B6304T2 Page 2

Note! If using a printed copy of this Technical Journal, first check for the latest online version.


DESCRIPTION:


On a turbocharged Short-Inline 6 cylinder (Si6-T) engine, there is a check valve on the cylinder head that prevents boost pressure from entering the crankcase system. This valve is adjacent to the intake port of cylinder 6. See photos in the attachment. If the exchange cylinder head is missing this valve, a new check valve must be installed on the exchange cylinder head upon replacement.


PRODUCT MODIFICATION:
Under investigation


SERVICE:


If the exchange cylinder head is missing this valve, a new check valve must be installed on the exchange head upon replacement. Install the valve using an 8mm hex bit and torque to 42 Nm. Aside from this step, the cylinder head replacement procedure in VIDA must be followed.


This shall be done until further notice. If the exchange cylinder head has the valve already installed, there is no need to install a new one.


The part is called "Hollow screw" in the parts catalog for function group 211 in VIDA. The part number can be found there.


VSTG OPERATION NUMBER:
Do not add any labor time for this. Only the cylinder head replacement operation should be used.



2010 Volvo S80 AWD L6-3.0L Turbo VIN 99 B6304T2 Page 3




















































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